Issues that need attention in the maintenance of small loaders

Dec 27th,2024 274 Views

The maintenance of small loaders is the key to ensure their efficient and stable operation. The following are several aspects that need to be paid attention to in the maintenance of small loaders:

1. Daily inspection and maintenance

1. Oil and water level inspection: After each use, check the level of engine oil, coolant and hydraulic oil to ensure that there is enough oil and water, but do not overfill.

2. Cleaning and lubrication: Clean the surface of the machine regularly, remove dust and debris, and keep the working area clean. At the same time, lubricate key parts such as bearings and chains.

3. Tire inspection: Check tire pressure and wear regularly to ensure that the tires are in good condition to improve driving stability and safety.

2. Regular replacement and cleaning

1 Oil replacement: According to the manufacturer's recommendations, regularly replace the oil and oil filter to ensure the normal operation of the engine.

2. Filter replacement: Replace the air, fuel and hydraulic filters as needed to prevent impurities from entering the system and causing component wear or failure.

3. Hydraulic oil cleaning: Clean or replace the hydraulic oil regularly to prevent oil pollution and impurities from clogging the oil circuit to ensure the normal operation of the hydraulic system.

3. Electrical and transmission system inspection

1. Electrical system: Check the electrical lines and connections regularly to ensure that there is no damage or looseness. Check the working condition of the generator, starter and other electrical components to ensure their normal operation.

2. Transmission system: Check the tension and wear of the transmission belt and chain, and adjust or replace them if necessary. At the same time, check the bearings, pins and lubrication of the walking mechanism.

4. Operation and maintenance specifications

1. Operating procedures: Strictly abide by the operating procedures and operate according to the manufacturer's instructions. Do not overload, overspeed, or operate in violation of regulations.

2. Protective equipment: Necessary safety equipment such as safety helmets, protective glasses and dust masks must be worn during operation to ensure personal safety.

3. Stable speed: During the operation, maintain a stable driving speed and avoid sudden acceleration or sudden braking to reduce equipment wear and failure.

5. Maintenance in special environments

Small loaders working in harsh environments such as high temperature, high humidity, and dust need to clean and replace engine oil, air filters and other components more frequently to ensure the normal operation of the equipment. At the same time, attention should be paid to anti-rust and anti-corrosion treatment of the equipment to extend the service life of the equipment.

VI. Storage and preservation

1. Storage environment: The small loader should be stored in a dry, well-ventilated place without corrosive gases. Avoid long-term exposure to sunlight or humid environment to prevent equipment aging or corrosion.

2. Battery maintenance: If the machine is not used frequently, it is recommended to start the engine once a week for charging to maintain the normal performance of the battery.

VII. Training and records

1. Training and education: Provide systematic training and education to new employees to ensure that they understand the performance, operation and maintenance procedures of the machine.

2. Records and reports: Record all repair and maintenance activities and report any suspected problems or failures. This helps to detect and solve problems in a timely manner and prevent the expansion of failures.

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