Exclusive strategy for long-lasting and durable loader accessories

1. Fine maintenance to build a solid and durable foundation

Regular cleaning and maintenance: dust, sand and other impurities are the "invisible killers" of loader accessories. Take the air filter as an example. At the construction site, there is a lot of dust flying. If the air filter cannot be cleaned in time, it will cause poor engine air intake and incomplete combustion after clogging, which will not only reduce power output, but also increase fuel consumption. In the long run, it will cause serious wear to the internal engine parts such as pistons and valves. Therefore, it is necessary to clean or replace the air filter regularly according to the equipment manual. Similarly, the oil filter in the hydraulic system also needs regular maintenance to prevent impurities from entering the hydraulic system and wearing key hydraulic parts such as oil pumps and cylinders. It is generally recommended to inspect and maintain various filters every 200-300 hours of work. ​

Precise lubrication management: Appropriate lubricants are a "good recipe" to extend the life of accessories. The various joints of the loader, such as pins, bushings, etc., are very prone to wear during frequent relative movements. Through precise lubrication, a protective film can be formed on the surface of the components to reduce friction resistance. For example, regularly applying high-quality grease to the bucket pin of the loader can significantly reduce the wear between the pin and the bushing and extend its service life. Different parts of the accessories have different requirements for lubricants. It is necessary to strictly select the appropriate lubricant according to the equipment regulations, and control the lubrication cycle and amount to avoid premature damage to the accessories due to improper lubrication. ​

2. Standardize operation and protect the health of accessories​

Avoid overloading: Overloading is the "big enemy" of loader accessories. When the loader is overloaded, the pressure on the hydraulic system far exceeds the design value, which can easily cause problems such as hydraulic oil pipe bursting and cylinder piston rod bending. For example, when loading stones, if the rated load of the bucket is exceeded, it will not only damage the structure of the bucket itself, but also cause excessive stress on the rocker arm, tie rod and other components connected to the bucket, accelerating fatigue damage. Long-term overloading will also increase the engine load, causing premature wear of internal engine accessories such as crankshafts and connecting rods. Strictly operating in accordance with the rated load of the loader is an important prerequisite for protecting accessories and ensuring their durability.​

Smooth start and operation: Rough start and operation methods are extremely harmful to loader accessories. When starting the loader, it should be preheated first, and then started after all engine parts are fully lubricated. After starting, do not drive at high speed or perform high-intensity operations immediately. It is necessary to run at low speed for a period of time to allow all systems of the equipment to reach normal working conditions. During driving, avoid operations such as sudden acceleration, sudden braking and sharp turns. Sudden acceleration will cause the engine to output excessive torque instantly, causing impact on transmission system accessories such as clutch, gearbox gear, etc.; sudden braking will cause strong wear on brake system accessories such as brake pads and brake discs; sharp turns will cause additional pressure on tires and steering systems. Smooth operating habits can effectively reduce the wear of accessories and extend their service life. ​

3. Wise purchase, good quality of accessories ​

Identify high-quality brands: There are many brands of loader accessories on the market, and the quality is uneven. Choose accessories from well-known brands, and the quality is more guaranteed. Well-known brands usually have advanced production processes and strict quality inspection systems, and the accessories they produce meet high standards in terms of material and precision. For example, some engine accessories of internationally renowned brands are made of high-quality alloy materials and are precision-processed to have good wear resistance and reliability. Although the price is relatively high, it can save users more money in terms of long-term use costs. When purchasing accessories, you should purchase them through formal channels to ensure the authenticity and quality of the products. ​

Adaptive models are preferred: There are various types of loaders, and different types of equipment have different specifications and parameter requirements for accessories. It is crucial to choose accessories that are suitable for this model of loader. Unsuitable accessories, even if of good quality, may not be installed or work properly, and may even cause damage to other related components. For example, choosing a hydraulic pump that does not match the pressure and flow of the loader hydraulic system will cause the system to work unstably and affect the service life of the entire hydraulic system accessories. When purchasing accessories, be sure to accurately provide information such as the model and factory number of the loader to ensure that the selected accessories are perfectly compatible with the equipment. ​

Through meticulous maintenance, standardized operating habits and wise accessory purchase, the service life of loader accessories can be greatly extended, providing solid guarantees for the efficient and stable operation of the loader, helping the smooth progress of engineering construction, reducing operating costs, and achieving a win-win situation of economic benefits and engineering benefits.

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